Integrated 4C Program – Composites & Tooling Design

Welcome to a truly unique training experience with the Integrated 4C Program:

1. CAD – Computer Aided (Tooling) Design
2. CAM – Computer Aided Manufacturing
3. CNC – Computer Numerical Control (Machining of Master Pattern)
4. Composites – Rapid & Prototype Tooling and Part Fabrication

Description:

This course provides the applied knowledge & skills of essential technical communication required for engineers and technicians in a compact 5-day program. Core instruction provides a primary focus on delivering workflow and efficiency gains that will help optimize your composites operations.

Week 1 – I4C Program (5 Days):

CAD skills are enhanced using parametric sketching, 3D direct modelling, and technical drawing using Autodesk Fusion 360™ software. Trainees will then apply this knowledge to CNC machine their designed projects using an Axiom 4-Axis CNC machining center.

Week 2 – RPT Course (5 Days Optional):

Trainees will use their newly formed mold from their CNC machining project, for creating a Master Pattern & Production Tooling Mold. The training course (and the process of I4C) is completed by the trainee’s fabrication of a Carbon Fiber Component using the production mold they have designed and milled.

Topics covered in this 5-day course include:

• Interpretation of a composite part engineering drawing
• Designing a component using both parametric and direct modelling techniques
• Application of strategic 2D & 3D toolpath operations for CNC machining
• Basics of CNC operation, including: G-code & M-code programming, workholding / fixturing, recommended tool selections, with speed & feed best practices
• Materials and processes used in composite components and structures
• Silicone & Urethane cast molding, and vacuum-assisted composite part fabrication
• Essential knowledge of composite molds and parts fabrication

Prerequisites:
This course is suitable for persons with no prior knowledge of composite materials or tooling design and aims to provide the trainee with a solid foundation in CAD & CAM (through Autodesk Fusion 360™), CNC, and Composite Mold Making technologies. It is strongly recommended that trainees for I4C complete the online tutorial in using the Autodesk Fusion 360™ CAD program provided to registered trainees, prior to attending the course.

Important Note:

• Completion of the 10-day program is not required to receive certification in the Integrated 4C (I4C) program.
• Please be aware that the pricing listed for this course applies exclusively to the I4C program. The RPT course is billed separately, but trainees who enroll in both courses are eligible for a discounted rate.